HVAC School - For Techs, By Techs

HVAC School - For Techs, By Techs

Bryan Orr
Država Združene države Amerike
Jezik EN
Epizode 912
Zadnja 15.09.2026

Real training for HVAC (Heating, Ventilation, Air Conditioning and Refrigeration) Technicians. Including recorded tech training, interviews, diagnostics and general conversations about the trade.

Epizode

  • Premature Coil Failure in Ductless Mini-Splits & VRF Equipment - Short #303 15.09.2026 22min
    In this short podcast, Bryan and Roman discuss premature coil failure in ductless mini-splits and VRF equipment.  These coils are susceptible to a few different types of corrosion. Warmer coil saturation temperatures and shorter runtimes result in lower latent capacity; whatever moisture is on the coil dries on the coil instead of draining out. Minerals and chemicals (including chlorides from bleach or cleaners) interact with the coil and may cause corrosion, including formicary ("ant's nest") corrosion. Leaks and corrosion may be environmental rather than entirely attributable to manufacturer defects. Technicians can use proper cleaners with correct dilution ratios and rinse the coils. In situations where the environment contributes to coil corrosion, such as with substances off-gassing or dealing with coastal air, we will need to dilute the pollutants by ensuring proper ventilation. Dilution needs to be intentional, especially in hot-humid climates, and ventilating dehumidifiers with good filtration may be a good move. Source control and filtration are also good mitigation strategies, and clear, open client communication can help clients understand the problem and make informed decisions about their HVAC system. This episode contains embedded sponsor messages from Refrigeration Technologies, Carrier, NAVAC, and Fieldpiece. Resources Coil Corrosion w/ Kevin Hart and Bryan Orr Living in a World of Acids (and why HVAC coils are secretly crying for help) HVAC School calculators Submit a podcast question Learn about the GRIT Foundation Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium.
  • Advanced Refrigerant Recovery: Best Practices for Diverse Systems and Environments 10.09.2026 1h 12min
    In this live episode, Bryan sits down with Jim Bergmann of measureQuick and NAVAC trainers Zane and Jesse Stewart for a deep, technician-focused conversation about advanced refrigerant recovery. The group covers diverse system types and environments, including low-ambient recovery. Recovery machines cannot pump straight liquid, which we need to be mindful of during service. That said, vapor-only recovery works fine for small charges, but push-pull recovery becomes worthwhile once a system holds more than roughly ten pounds of refrigerant. Refrigerant and tank contamination, as well as general safety (including tank fill limitations), are a couple of other field challenges worth considering in our recovery best practices.  Some best practices to take away from this episode include attaching to the vapor side of the tank (and inverting it), pulling Schrader cores, using large hoses instead of manifold gauges, and keeping the recovery tank cool to eliminate restrictions.  This episode contains embedded sponsor messages from Refrigeration Technologies, Carrier, Copeland, Santa Fe Dehumidifiers, and TruTech Tools. Resources: Don't Overfill Recovery Tank Cylinders the Easy Way Recovery Tank Safety Recovery Tank Capacity Push-Pull Recovery Recovery Best Practices w/ NAVAC HVAC School calculators Submit a podcast question Learn about the GRIT Foundation Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium.
  • The A2L & Refrigerant Transition - Short #302 08.09.2026 17min
    In this short podcast episode, Bryan and Roman talk about the A2L & refrigerant transition again, particularly sensors on R-454B and R-32 equipment.  Since the beginning of the A2L transition, we have seen the equipment evolve and begin requiring accessories, including refrigerant sensors and blower recirculation systems (BRS) or dissipation boards. In a BRS, the blower turns on and dilutes the refrigerant in the space to keep the refrigerant concentration below the lower flammability limit (LFL) and prevent ignition. Some systems may also have isolation valves and pump themselves down whenever the A2L sensor trips. These sensors use MOS technology, which measures gas changes by tracking electrical connectivity shifts; they have limited lifespans and can become corrupted over time.  In the field, you may notice a running fan without the outdoor unit running. Some diagnostic boards might give you error codes, but if you don't and don't have 24V when you troubleshoot the issue, you may want to check the sensor. The sensors could be wet, tripped by VOCs, or even have been cut out.  This episode contains embedded sponsor messages from Refrigeration Technologies, Carrier, TruTech Tools, Fieldpiece, and Filtrete. Resources A2L Dissipation Boards and Leak Sensors HVAC School calculators Submit a podcast question Learn about the GRIT Foundation Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium.
  • Invented For Techs, by Techs: Inside Refrigeration Technologies' "The Lab" 03.09.2026 1h
    In this episode, Bryan sits down with Mike Pastorello, owner of Refrigeration Technologies, and Ashley Lynds, director of education and brand management for Viper, to talk about the company's roots, its newest product launches, and where the brand is headed next. This podcast focuses on "The Lab" and how it integrates field technicians with product development. Refrigeration Technologies was built on a "for techs by techs" philosophy after John, an HVAC technician with a chemistry background, began inventing products to solve his own field problems. Now, technicians are using their field problems to inspire innovation in the Refrigeration Technologies lab, and the Easy Dose is the first product that was developed, tested, and distributed via the "Lab" initiative.  The team also discusses chemical safety in their approach to products and what's really inside products like the Viper Pan & Drain Treatment and Nylog. This episode contains embedded sponsor messages from Refrigeration Technologies, Carrier, NAVAC, Fieldpiece, and AHR Expo 2027. Resources: Refrigeration Technologies AHR Expo Careful With Cleaners HeatShield Demo HVAC School calculators Submit a podcast question Learn about the GRIT Foundation Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium.
  • The Ethics of IAQ – Testing vs. Remediation Conflicts - Short #301 01.09.2026 22min
    In this short podcast episode, Bryan and Roman talk about the ethics of IAQ, particularly in terms of microbial growth testing vs. remediation conflicts, based on Roman's recent experience hiring a mold assessor and then a remediation expert in his home. Remediation is governed by S520 of the IICRC. Microbial growth is tricky because it is often hidden and has real health effects, but there is a history of fraud in its assessment and remediation. To help combat that fraud, in Florida, assessment and remediation are two separate practices with two separate licenses. Roman got to see the differences in action by working with different assessment and remediation professionals and witnessing how the two practices depend on each other but differ. First, an assessor came to Roman's house with testing equipment and a means of collecting lab samples; this assessment started outdoors and continued indoors, and the assessor produced a thorough 87-page report with the tool findings, lab findings, and pictures. As with HVAC, the results are based on science and data, and reputable assessors are licensed, independent, and have the tools and training to carry out the job without using scare tactics on homeowners. After the assessment, remediation must be done separately. In Roman's home, all equipment was isolated, and the house was brought under negative pressure with HEPA filtration. There was also surface cleaning and HEPA vacuuming. Then, after remediation, there is a post-remediation verification (PRV). The PRV is carried out by a mold assessor, not a remediator, and determines whether the remediator did their job (and in some states, like Florida, there are criminal penalties for referral payments between assessors and remediators). A PRV consists of IAQ tests and lab measurements, and the results should reveal lower numbers than the original assessment and the outdoor air.   Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
  • Is 400 CFM per Ton Always Right? w/ Ty 27.08.2026 43min
    400 CFM per ton is useful—until it isn't. In this episode, Bryan and Ty take on one of the trade's favorite rules of thumb. It can be a reasonable starting point for many systems under moderate, near-sea-level conditions, but it is not a universal target. Proper airflow depends on actual delivered capacity, sensible and latent load, air density, climate, manufacturer data, and what the system is supposed to accomplish—not just the tonnage stamped on the cabinet. They explain why dry-climate and high-altitude applications may require more volume airflow, why humid applications often use less coil airflow to improve moisture removal, and why mass flow matters more than volume alone. They also cover nominal versus actual capacity, suction-line pressure drop, equipment-specific performance at 208 V, Manual S and expanded performance data, and field verification with measureQuick and the TrueFlow® Grid. The takeaway is simple: use the rule as scaffolding, then measure the system and follow the equipment data. This episode contains embedded sponsor messages from Refrigeration Technologies, Carrier, NAVAC, and Filtrete. Resources: Not All CFM Are Created Equal Impacts of Decreasing Evaporator Airflow Troubleshooting With DTD AHRI Data vs. Manufacturer Expanded Performance Data Bypass Dehumidification Airflow Design HVAC School calculators Submit a podcast question Learn about the GRIT Foundation Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium.
  • The MERV 15 Filtration Physics - Short #300 25.08.2026 20min
    In this short podcast episode, Bryan and Roman Baugh talk about indoor air quality and microbial control, specifically MERV 15 filter physics and how it all works when bringing in outdoor air. We filter indoor air to keep dust and particles off the equipment and keep them from circulating through the air. However, we also need to filter fresh air. While indoor air has several pollutants, including dust and VOCs, that make outdoor air dilution a sensible solution, outdoor air also has spores and other pollutants we want to filter out, and its quality can be hard to evaluate. Roman had an ERV that fed his VRF system, and it had significant microbial growth inside; he had some MERV 6 filtration on it, but that didn't capture particles effectively enough. MERV ratings measure the ability to filter particles out, and we use a unit called microns to measure particle size; higher ratings indicate a greater filter surface area and a better ability to filter out smaller particles. ASHRAE 52.2 divides particles into three categories: E1 (ultra-fine particles between 0.3 and 1 micron in diameter), E2 (fine particles between 1 and 3 microns), and E3 (coarse particles between 3 and 10 microns in diameter). MERV 15 filters have a 90% capture rate of E2 particles and a 90%+ capture rate of E3 particles. Fungal spores tend to fall in the E2 or E3 category, and filtration can keep those from coming into the home with fresh air; bringing in fresh air to dilute indoor pollutants is good, but we need a nuanced approach, and good filtration (without bypass) is part of that equation. Filters can also capture much smaller particles due to the way those particles move. Smaller particles move via Brownian motion, which makes them move erratically and more likely to collide with filter media. However, filter use and design, as well as fresh air intake location, can also affect filter efficacy. Filters that don't fit well in the slot enable bypass, and some filters might be restrictive. Exhaust ventilation outlets also play a role, as wind can bring those pollutants back to fresh air intakes.   Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
  • Tips for Being On Call w/ Ty 20.08.2026 57min
    In this episode, Bryan Orr sits down with Ty Branaman for a wide-ranging conversation about what it really takes to be a good on-call technician. They open by reminiscing about how dispatch technology has evolved over their careers — from pagers, radio codes, and outdated paper map books to MapQuest, early GPS units, and today's 24-hour dispatch systems. That trip down memory lane sets up the episode's central theme: while the tools have changed, the mindset needed to succeed on call has not. Both hosts agree that being on call can be genuinely enjoyable when a technician learns to embrace the autonomy, the bigger paychecks, and the quieter, less stressful roads that come with nights and weekends. A major thread running through the discussion is self-discipline and long-term thinking. Bryan and Ty encourage younger techs to treat on-call money as an opportunity rather than spending cash — saving and investing overtime pay instead of financing trucks, boats, or other lifestyle upgrades. They share stories about the financial traps of seasonal trade work, the value of staying in a consistent routine even at 2 a.m., and how cutting corners under fatigue is often what leads to injuries or callbacks. Ty compares a disciplined on-call tech to a pilot running through a pre-flight checklist: the process matters just as much in the middle of the night as it does at noon. The conversation also digs into customer relationships and judgment calls in the field. They talk candidly about the difference between genuine emergencies and entitled or overblown complaints, and how companies that over-market "24/7 service" can create unrealistic customer expectations. Bryan shares a story about temporarily misting a struggling condenser to get an elderly client through a brutal heat wave, using it to illustrate the kind of judgment-based, get-them-by fix that defines old-school on-call work — as opposed to always pushing for a full sale. Safety boundaries, cutting corners responsibly, and the excitement of solving unpredictable problems on the fly are all discussed as part of what makes the work rewarding despite its challenges. Finally, Bryan and Ty turn to advice for company owners and service managers. They emphasize building fair, well-communicated on-call rotations, respecting technicians' personal time, and charging appropriately for after-hours work so that both customers and technicians value it. Ty argues that the industry needs to reframe HVAC work as a skilled trade rather than commodity labor, and that companies should be careful not to chase more emergency calls than their technician pool can sustainably handle. The episode closes with reflections on career growth, mentorship, and the kindness that comes from helping teammates cover on-call shifts for one another. Topics Covered The evolution of dispatch: pagers, radio 10-codes, paper map books, and early GPS Why on-call work can be enjoyable: autonomy, higher pay, and quieter roads The hardest part of on-call: getting called back out after coming home Customer expectations, entitlement, and the impact of "24/7 service" marketing Saving and investing on-call earnings instead of overspending on trucks and boats Staying in routine and following checklists even late at night to avoid callbacks Sleep, hydration, and avoiding excess caffeine while working on-call shifts Judgment calls and temporary fixes to get customers through emergencies safely Knowing your personal safety and ethical limits when cutting corners Career paths with less on-call demand: maintenance roles, installation, stationary engineering Reframing HVAC service as a skilled trade rather than commodity labor Building fair, well-communicated on-call rotations to prevent technician burnout Mentorship, teamwork, and covering shifts for coworkers with families   Subscribe to Ty's YouTube channel, @love2hvac. Learn more about the work we're doing with Ty at the GRIT Foundation at https://www.thegritfoundation.com/.  Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
  • The Florida "M-Word" – Legal Boundaries & Tech Communication - Short #299 18.08.2026 17min
    In this short podcast episode, Bryan and Roman talk about Florida law and how it relates to the "M-word" (mold) and the legal boundaries our techs must respect when they communicate with customers. HVAC School and Kalos are NOT mold experts, but we have experience as HVAC professionals who encounter suspicious microbial growth in our market (and cannot diagnose or remediate mold). We cannot use the word "mold" because "mold" MUST be diagnosed by a certified mold assessor via laboratory testing according to Florida law. A guess based on sight does NOT qualify as a diagnosis; it is the equivalent of diagnosing a compressor failure as acid contamination without a test that proves the presence of acid. Residential property owners, however, are allowed to identify, remediate, and speak freely about mold in their own homes (which Roman can do because he hired mold assessors and remediators in his home). Florida limits HVAC contractors from diagnosing mold (or removing more than 10 contiguous square feet while removing, maintaining, or installing equipment) to prevent scare tactics in sales, such as by diagnosing "toxic mold" in a drain, or to sweep larger problems under the rug. There are also many different mold types that have specific characteristics that can only be identified by an assessor; HVAC contractors are not trained to recognize those. However, mold is part of our work whenever we clean coils, HVAC units distribute air (which contains mold spores from outside), and we manage moisture (which contributes to fungal growth). Mold assessors also have specific diagnostic tools and send lab samples. HVAC contractors don't have those resources, training, or certification. As HVAC contractors, need to be educated on mold, but we also need to understand our limitations; we can't diagnose it or make decisions for customers.   Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
  • Becoming a GRIT Host or Mentor w/ Leilani 13.08.2026 1h 11min
    In this episode, Bryan sits down with Leilani for an introduction to GRIT Camps — the hands-on program that brings skilled trades exposure to youth ages 12–17 through community events led by working tradespeople. Leilani explains that a GRIT Camp pairs recruited mentors with students for a day of modules covering safety, carpentry, electrical, brazing, and plumbing, including torch work, PVC and copper fitting, and disassembling HVAC components. Students also learn to read a jobsite-style blueprint and receive a six-in-one screwdriver to take apart and explore. Bryan and Leilani emphasize that while GRIT supplies the curriculum, guides, and structure, the host — typically a contracting business or trade organization — owns the event: recruiting students and mentors, securing a venue, and building real community connections around the day. A large portion of the conversation walks through who does what. Hosts provide the facility, materials (plywood, 2x4s, copper, PVC, and more, all detailed in GRIT's guide), and lunch for up to around 30 people, plus a local host facilitator to coordinate logistics and serve as GRIT's point of contact. Mentors must be certified skilled tradespeople who complete GRIT's required video course and pass a background check before working with students; volunteers who don't interact directly with kids are not required to undergo a background check. GRIT, in turn, supplies the camp curriculum, host and mentor guides, registration and marketing materials, badges, student blueprints and PPE, background check coordination, and on-site program leadership from staff like Ty, GRIT's head of training, who typically arrives the day before to walk the facility with the host. Bryan and Leilani also dig into planning specifics: camps run from about 9:30 a.m. to 3:30 p.m., cap out at 16 students with a two-students-per-mentor ratio (so eight to nine mentors for a full camp), and generally need 10 to 12 weeks of lead time to hit deadlines for mentor certification, materials gathering, and student registration. They cover the realities of choosing a torch and joining system — MAPP gas and propane versus oxyacetylene for brazing, and why oxyacetylene can't be used for the popular aluminum-repair activity — along with commonly overlooked items like correctly sized Forstner bits, spare drill batteries, extension cords, and pre-cut lumber. They close with guidance on budgeting (camps typically run $1,500 to $5,000), sourcing a sponsored lunch, handling allergies, inviting community press, and what makes a camp genuinely successful: preparedness paired with passion from both mentors and hosts. Topics Covered What a GRIT Camp is and which skilled trades are covered (safety, carpentry, electrical, brazing, plumbing) Camp roles: host, host facilitator, mentor, students, and volunteers What hosts are responsible for providing: facility, materials, and lunch What GRIT provides: curriculum, guides, registration, marketing, background checks, and on-site leadership Required mentor certification course and background checks Ideal space setup, table stations, and indoor/outdoor considerations Student and mentor ratios (16 students max, two students per mentor) Planning timeline: 10–12 weeks of lead time and key deadlines Confirming a camp date and the host interest assessment process Recruiting students and mentors, including waitlists and communication Choosing a torch and joining system: MAPP gas/propane vs. oxyacetylene brazing Commonly overlooked or underestimated materials and tools Safety planning, PPE, and emergency preparedness Estimated costs and ways to offset them through sponsorships Lunch planning and handling food allergies Community and marketing value for hosts Policies on parents and visitors attending What makes a GRIT Camp successful   Learn more about the GRIT Foundation or contact us at https://www.thegritfoundation.com/.  Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
  • Behind the Drywall – The Psychrometrics of a Hidden Moisture Failure - Short #298 11.08.2026 15min
    In this short episode, Bryan and Roman talk about the psychrometrics of a hidden moisture failure... behind the drywall. Roman had an indoor air quality and mold assessment in his own home, and he learned that there were active mold spores in his home; he shares what he learned from the experience. Roman had a bulk water issue from plumbing (though bulk water issues can also occur outside the building or from condensate drainage problems). Walls are NOT solid; they have plumbing and insulation inside, and the air spaces between the walls support a microclimate when moisture is in there, regardless of whether it's water vapor or bulk water. In Roman's case, the bulk water failure came from the plumbing leak; it saturated the slab for half the house. The water was absorbed by the concrete, and any surface that touched the concrete transferred that water over time.  The mold assessor used two different devices. The pin-type meter punctured the surface of wood or drywall and measured the resistance between the probes (water transfers electrons between them); the measurement revealed the water quantity. A pinless meter determined the source of the failure via high-frequency radio waves, and it measured the capacitance to determine whether moisture was present within or behind the surfaces. The results showed that water was behind tile, baseboards, and drywall. Thermal imaging has also proven to be a useful tool to see the cooling effect that occurs when water evaporates from liquid to vapor inside a wall, but the cold spots go away when the space thermally equalizes. While HVAC professionals cannot assess mold, we can use tools like thermal imaging to help determine when it's time for a customer to call someone who can help; we are still responsible for our customers' health and comfort in their homes.   Learn more about building science concepts, especially moisture and its effects on buildings and comfort, from the Building Science Corporation's many great resources at https://www.buildingscience.com/.  Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
  • HVAC Education. What NOT to Do w/ Jim F., Roman B. and Craig M. 06.08.2026 44min
    Join Roman Baugh, Craig Migliaccio (AC Service Tech), and Jim Fultz for an unfiltered conversation about training mistakes, teaching pitfalls, and educational failures in the HVAC industry. Recorded live at the 7th Annual HVAC/R Training Symposium, this candid discussion reveals what experienced educators wish they knew when they started. Learn from their mistakes so you don't have to make the same ones! Topics Covered: The biggest mistake: talking instead of hands-on learning Why attention spans matter (hint: it's not 50 minutes!) How to read your audience and adapt your teaching style The power of letting students struggle and problem-solve Avoiding "death by PowerPoint" in HVAC training Making education engaging for the TikTok generation Why sequence of operation matters more than troubleshooting The importance of mentorship and accepting feedback The HVAC/R Training Symposium session is perfect for: HVAC instructors looking to improve their teaching methods Trade school educators seeking better student engagement  Technicians who train apprentices Anyone interested in effective HVAC education strategies What NOT To Do in HVAC Training: Don't lecture for hours without breaks Don't focus only on PowerPoint presentations Don't ignore different learning styles Don't forget hands-on, kinesthetic learning Don't try to cover everything in one session Don't be afraid to admit mistakes and learn from feedback   Check out Craig's books and training at https://www.acservicetech.com/. Connect with Jim on LinkedIn. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
  • Q&A What Uninsulated Refrigerant Lines Really Cost You - Short #297 04.08.2026 10min
    In this short podcast episode, Bryan answers a question from Evan about the true cost of uninsulated refrigerant lines, especially in terms of efficiency losses and decreased longevity. Insulation keeps refrigerant cold, usually in the suction line; it makes it harder for cool vapor refrigerant to absorb heat. (Expansion lines are also insulated.) When that refrigerant picks up heat, that heat has to be rejected again, and it makes the compressor run hotter, which can lead to premature failure. If an uninsulated or poorly insulated suction line is in an attic or crawl space, condensation may also form and cause damage, as the surface is below the dew point. When suction vapor gets warmer, the discharge temperature, discharge pressure, and compression ratio all increase. The lower the compression ratio, the more capacity per watt; more BTUs move per watt input. The density of the suction vapor also decreases, and lower densities lead to lower compressor mass flow rates; that is where the efficiency losses occur.  Compressors are also cooled by suction gas, and when there is warmer suction gas, the cooling is less effective. The compressor will run hotter over the course of its life, which makes the oil less viscous and can lead to eventual oil breakdown. Technicians may also read a higher superheat on an uninsulated suction line and mistakenly add more charge to fix a classic symptom of undercharge. They may also misdiagnose a valve failure and perform an unneeded replacement.  Uninsulated suction lines are also code violations that will get written up on inspection reports, so we should address them as we see them and give the client a chance to accept or decline the insulation.   Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
  • Outdoor Air & Ventilation Strategies with John Semmelhack, Ty Branaman & Tim De Stasio 30.07.2026 1h 5min
    In this live-stream episode, Bryan is joined by Tim DeStasio, John Semmelhack, and Ty Branaman for a deep dive into residential ventilation — the often-overlooked "V" in HVAC. The group opens with quick life updates before launching into a wide-ranging conversation covering the three core ventilation strategies (circulation, extraction, and dilution), how tight home construction changes the ventilation equation, and why there is no single "magic number" that works for every house. A major theme is the physics of pressurization and depressurization. Tim walks through balanced strategies (ERVs and HRVs), positive-pressure approaches using ventilating dehumidifiers, and exhaust-only setups — explaining why exhaust-only, while still code-compliant, is his least favorite option due to the risk of pulling air from crawl spaces, attics, or combustion appliances. Using REDCalc, Tim demonstrates how even modest airflow can swing a tight house's pressure by ten or more pascals, and the group discusses how wind, stack effect, and seasonal conditions constantly change a home's natural air exchange rate. Ty brings a service-focused perspective, emphasizing measurement before intervention — checking CO2, carbon monoxide, and other indicators before jumping to solutions like bigger fans or added dehumidification. He shares real-world stories, including a rental home with elevated CO from an unvented gas range, and stresses that building science problems (duct leakage, poorly placed bath fans, depressurized combustion appliances) often hide behind symptoms that look like simple ventilation shortfalls. Large kitchen range hoods get particular attention: hoods moving 1,200 CFM or more can seriously depressurize a house, and the group discusses code thresholds for interlocked and powered makeup air, along with practical products like the Fantech MUAS. John rounds out the discussion with a walkthrough of a real high-performance home design, showing how an ERV can serve both whole-house outside air and continuous bathroom exhaust, how MERV 16 pre-filtration has become a common upgrade since the 2021—2022 wildfire smoke events, and how an ERV can be configured to boost into a makeup-air role when a range hood kicks on. The episode closes with a look at ventilating dehumidifiers, demand-controlled ventilation, the tradeoffs of leaving blower fans in the "on" position, and recommended resources for anyone wanting to go deeper into building science. Topics Covered The three ventilation strategies: circulation, extraction, and dilution How tight, high-performance construction drives the need for mechanical ventilation Calculating and understanding natural air exchange rates Balanced (ERV/HRV), positive-pressure, and exhaust-only ventilation strategies Using REDCalc to model pressurization and depressurization Why exhaust-only ventilation can create combustion safety risks Designing ventilation with flexibility beyond code-minimum rates Measuring first: CO2, CO, and pollutant levels before choosing a solution Large range hoods, makeup air requirements, and the Fantech MUAS system Passive capture and range hood geometry (corner hoods vs. center islands) A real-world high-performance home ERV design walkthrough MERV 16 pre-filtration for outside air following regional wildfire smoke events Using an ERV in a makeup-air configuration for range hood operation Ventilating dehumidifier strategy and sizing considerations Demand-controlled ventilation and the new ASHRAE 62.2-2025 guidance Risks of leaving blower fans in the "on" position, including duct leakage effects Recommended building science resources: Joseph Lstiburek, Allison Bailes, and TEC classes   Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
  • Selecting a Replacement Motor - Short #296 28.07.2026 19min
    In this short podcast episode, Bryan covers the points to consider when selecting a replacement motor, particularly blower motors and condensing fan motors in residential and light commercial applications.  Horsepower and amperage both matter for matching, but they are not the only items to consider. We also have to consider phase (three-phase vs. single-phase), voltage, and RPM; those must match exactly (barring VFDs and ECMs with variable RPMs). Frame size, shaft size, mounting, rotation, capacitor (for PSC motors), bearing type, temperature rating, enclosure (or Air Over Motor rating), and operation all matter. The failed motor is also NOT the only source of information; if it is an aftermarket motor, it might not have the correct information, so you are better off using an OEM motor or checking the manufacturer's data. Single-phase motors are common for residential condensing fan motors and will need a run capacitor. Three-phase motors tend to be more common in commercial settings, and these will not have a run capacitor. Voltages must be appropriate for the application, and if the RPM is fixed, it must match the same general range because it represents the motor speed and is based on the number of poles. However, RPM may be variable in several applications. Horsepower is the mechanical output rating (ability to do work); we CANNOT use a replacement motor with less horsepower than the OEM motor (and be careful with fractions; 1/3 is greater than 1/4). Amperage is NOT horsepower; amps are electrical input current. We want the amp rating to be close to the original motor, but it won't always match, particularly in the case of ECMs. If it doesn't match, we want to know why that is; if it's an ECM, then it's likely not a problem because ECMs can do the same work as a PSC with fewer watts. Power factor indicates motor efficiency for PSC motors, but the rules aren't quite the same for ECMs, which will have a much lower power factor (or lower wattages with higher amperages). However, if the amperage is off because we have the wrong motor, then that is a problem.   The physical aspects matter for fitting the motor properly and delivering the right airflow. Rotation should match (though most universal motors can run in either direction). Airflow is especially important for blower motors, so factory replacements or ECM replacements are the way to go in those cases (it's also good to confirm airflow with a TrueFlow grid and by checking static pressure). The speed taps also need to be correct. Noise is also a factor; ball bearing motors tend to be louder than sleeve bearing motors. Temperature ratings also matter because heat can significantly reduce the lifespan of motors, and we need motors that can handle the operating conditions.    Here is the podcast episode about ECM blower amps and watts with Steve Rogers: https://www.hvacrschool.com/podcasts/what-is-up-with-blower-amps-watts-w-steve-rogers/  Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
  • Nailing a Job Interview w/ Refrigeration Mentor 23.07.2026 50min
    In this episode, Bryan welcomes back Trevor Matthews from Refrigeration Mentor for a conversation focused entirely on nailing a job interview in the HVAC and refrigeration trades — whether it's a technician's very first shot at breaking into the industry or an experienced tech looking to move to a new company or specialty. Trevor opens up about his own rocky start, admitting he cycled through roughly 25 different jobs before landing in refrigeration and that he struggled with confidence in early interviews because he assumed he needed a deep resume of experience. What actually got him hired, he says, was being coachable: showing up willing to learn and do what was asked, even if that meant starting by sweeping floors. For technicians just entering the trade, Bryan and Trevor lay out a practical playbook. Research the company before reaching out — knowing what services they offer, how long they've been in business, and what type of work they do builds instant trust. Cast a wide net rather than sending out only a handful of applications, and don't get discouraged by rejection; both hosts stress "pleasant persistence" as the key to standing out, following up warmly without becoming a nuisance. Trevor shares a story about motivational speaker Les Brown showing up at a radio station day after day until he finally got a chance, as a reminder that repeated, respectful effort pays off. They also recommend creative approaches like recording a video resume tailored to a specific company, and getting ahead on certifications such as EPA 608, confined space, first aid, or defensive driving before ever applying, since these small credentials can make a hiring manager's decision much easier. The conversation then shifts to technicians pursuing their next opportunity rather than their first. Bryan explains that many larger companies route candidates through HR before they ever speak with a service manager, and that each conversation requires a different tone: HR wants to hear about safety, a clean driving record, and reliability, while a service manager wants to know how you'll bring value to customers and the team. Both agree that driving records have become a surprisingly major factor in hiring, given how much liability and cost a company takes on with every vehicle on the road. They also encourage candidates to ask people already working at a company for an internal referral, since a warm introduction dramatically increases the odds of getting hired, and many companies even offer referral bonuses that make current employees eager to help. Finally, Trevor and Bryan get tactical about interview performance itself. They recommend using AI tools to generate likely HR and technical interview questions, then practicing out loud with a spouse or friend to shake off the "rust" of not having interviewed in years. Confident humility comes up repeatedly: it's far better to admit "I don't know that term" than to bluff, and to speak with genuine curiosity about the trade rather than reciting a list of accomplishments. Trevor illustrates how a candidate can talk through a hypothetical service call step by step to demonstrate real troubleshooting knowledge, even without hands-on experience in that specific niche. The pair close by touching on soft skills like conflict resolution and building good relationships with dispatch, and Trevor shares where listeners can connect with the Refrigeration Mentor community for more training and support. Topics Covered Why Trevor initially struggled with confidence in early job interviews Researching a company before applying or interviewing Casting a wide net and using "pleasant persistence" instead of giving up after a few no's Standing out with a tailored video resume Getting certifications early: EPA 608, confined space, first aid, defensive driving Why driving records and vehicle safety matter so much to HVAC/R employers The difference between talking to HR versus a service manager Asking a current employee for an internal referral Avoiding negativity about past employers during interviews Using AI to prepare likely interview questions, then practicing with a real person Confident humility: admitting what you don't know instead of bluffing Demonstrating resourcefulness through podcasts, courses, and industry resources Talking through a hypothetical service call to show troubleshooting ability Soft skills, conflict resolution, and building relationships with dispatch Trevor's own story of landing his first refrigeration job in Australia Where to connect with Trevor and the Refrigeration Mentor community   Learn more about all the great resources Trevor offers through Refrigeration Mentor at https://refrigerationmentor.com/. Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
  • Digital Tools and AI - "So Happy Together" - Short #295 21.07.2026 25min
    This short podcast episode is Tyler Nelson's Bry-X presentation from the 7th Annual HVACR Training Symposium: Digital Tools and AI - "So Happy Together." Tyler is the Business Development Manager and Global Trainer at Sauermann Americas. Artificial intelligence (AI) is measured data, not an authority, and it will not replace techs. It may enhance technicians' abilities but must be used responsibly. AI operates on clear logic and supplies pattern recognition, what-if analysis, and decision support (but NOT decision ownership). The technician ultimately owns decision authority and technical judgment, but AI helps save time. Modern AI reinforces best practices, flags inconsistencies, and cross-references industry data, meaning it amplifies experience rather than replacing it. HVAC technicians' work depends on codes and standards, physics, and diagnostic cause and effect, which all have repeatable workflows; AI provides instant analysis and verification in those key areas. We already have a wealth of data from our tools and manufacturers' literature, and AI connects those to help us make decisions; technicians fear being incorrect or missing diagnostic factors, and AI can help us assimilate data by connecting data sources and ensuring that all angles are covered. It closes interpretation gaps and gives us the framework to make constructive decisions. measureQuick is an example of a diagnostic app that integrates AI in its workflows; it is leading the way in terms of digital tools and AI integration, and it gives technicians a lot of power in the field. Apps that use AI with digital tools help us navigate the industry as equipment becomes more complex, and they save time by making your work faster and more accurate. These tools come at a cost, but those costs can be spread across flat diagnostic fees and service agreements. Feeding readings from these apps into AI can also help you understand gaps in your own thinking and understand the relationships between the tools' readings and the field reality. AI can also take the data and provide technicians with scripts that are easy for customers to understand. If you give AI specific prompts and data, including images, equipment data, tool data, and commands to include or exclude certain sources (such as excluding crowdsourced information), you can learn a lot about the system in front of you. It can also help you interpret images or videos. These functions of the tool can help us question our own assumptions, expand our understanding of field problems, and vet our decisions.   Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
  • HVAC Summer Service Calls: Rushing, Mental Fog & How to Stay on Your Game 16.07.2026 54min
    In this episode, Bryan leads a live team meeting focused on getting technicians mentally and practically ready for the summer rush. He opens by asking the group to name what makes the season different, and the answers pile up quickly: higher call volumes, hotter attics, more irritable customers, and a nagging pressure to move faster than usual. Bryan distills these observations into a central theme that runs through the entire conversation — the tension between speed and thoroughness, and how the desire to rush during the busy season is the root cause of most costly mistakes and callbacks. A major thread of the discussion is the idea of "sharpening your ax" before the season's workload hits full force. Bryan pushes the team to build real confidence in their tools rather than assuming they work correctly. He walks through practical habits: verifying that a leak detector is properly calibrated, understanding its components well enough to troubleshoot it, and periodically checking a vacuum pump with a micron gauge so a technician instinctively knows what normal performance looks like. He also shares a story about a mentor named Howard Erskine, using it to illustrate how small, deliberate routines — from hose-rolling technique to truck organization — compound into real speed without sacrificing accuracy. The conversation then turns to drain lines and diagnostic philosophy, centered on Bryan's "wide, narrow, wide" framework. He explains that rushing tends to collapse a technician's focus into the narrow middle step — fixing only the immediate complaint — while skipping the wide assessment before and after the repair that catches secondary issues like sagging platforms, damaged insulation, or drainage problems before they become bigger failures. A detailed real-world example involving an oversized system in a heavily shaded, lakeside home shows how factors outside a standard load calculation, like mature trees and humidity, can explain why equipment isn't "keeping up" even when nothing is actually broken. Bryan closes by connecting these technical habits to business outcomes, urging technicians to fully document and resolve issues rather than telling clients to "keep an eye on it." He frames average ticket size, callback rate, and time on call as honest indicators of thoroughness rather than sales pressure, and encourages the team to lean into detailed measureQuick reports, thermal imaging, and clear client communication so that no problem gets punted down the road. He wraps up with an honest, encouraging note about the grind of the summer season, reminding the crew that the long hours are temporary and that consistent, unhurried practices are what ultimately make the season more profitable and less stressful. Topics Covered What makes the summer HVAC season uniquely difficult, from heat and call volume to mental fog and burnout The connection between rushing and increased callbacks, mistakes, and missed opportunities "Sharpening your ax" — preparing tools and routines before the busy season hits Properly calibrating and understanding leak detectors, including the H10 Using a micron gauge to verify vacuum pump performance and knowing when to change pump oil Building personal routines and truck ergonomics to work faster without losing accuracy Common and costly drain line issues, including float switches, double traps, and pitch problems The "wide, narrow, wide" troubleshooting framework for full-system diagnosis A case study on an oversized system in a shaded, lakeside home and how site conditions affect load Handling clients who report a system "not keeping up," including thermostat lookers vs. comfort-focused clients Using measureQuick reports and third-party verification to build client trust Evaluating ductwork, insulation, and equipment sizing as part of a full home assessment Why documenting a clear path forward beats telling clients to "keep an eye on it" Average ticket size, callback rate, and time on call as indicators of technician thoroughness Maintaining a healthy mindset and work-life balance through the demands of summer   Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
  • The House Always Wins! A Class On Building Science Basics - Short #294 14.07.2026 24min
    In this short episode from the Bry-X stage of the 7th Annual HVACR Training Symposium, Tessa Murry gives a class on building science basics: The House Always Wins! Tessa is a building scientist who works with TEC. Tessa's class is about how the house puts HVAC contractors in difficult situations. When people have indoor air quality or comfort concerns, the HVAC often takes the blame, even if the issue is with the house. There are usually several little home improvement decisions that create unintended consequences and add up. In many cases, when there aren't exhaust fans in kitchens and bathrooms, moisture stays inside and can cause indoor condensation. Air-sealing, adding or removing insulation, replacing windows, replacing furnaces with a different efficiency model, and even moving people in can all affect comfort and air quality. Comfort issues and complaints, such as hot and cold spots, often point to issues with the house, not necessarily just the HVAC system. Pressure boundaries and thermal boundaries in the building envelope need to be aligned, continuous, and consistent for HVAC systems to do their job well, but many houses don't have that. Those boundaries need to be clear between attached spaces like attics or garages. Those spaces create problems with energy efficiency and comfort, and humidity is a problem in some climates. Garages also have fumes we want to keep out of the house.  Heat moves from hot to cold, and air moves when there is a pressure differential. Mechanical equipment and wind can drive pressure differentials. If there is a pressure difference and a hole, there will be air movement. In the winter, cold air sinks and displaces warm air, which rises and creates positive pressure at the top of the house. That air will push through gaps around can lights, vents, and more. When that humid air gets into a cold attic, the moisture will condense on the roof decking surface and cause an ice dam to form. In the summer, hot, humid air comes into the structure. Regardless of the house's issues with air movement, it's on HVAC contractors to make the decisions that put the occupant's health and safety first, including calling the contractors with the knowledge to diagnose the house's problem.   Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.
  • Compressor Failures, What and Why w/ Ty 09.07.2026 1h 15min
    In this episode, Bryan sits down with compressor teardown specialist Ty Branaman for a deep dive into what really kills refrigeration and AC compressors. After some lighthearted banter, the conversation quickly turns technical: Ty has spent years cutting apart failed compressors on video, and he explains why that practice matters so much. As he puts it, he is "all about making the invisible visible" — once a technician actually sees what happened inside a dead compressor, vague explanations like "it just got old" stop holding up. Bryan and Ty establish that a properly maintained compressor should essentially last forever, since it is a sealed system with no external contaminants — unlike an engine. The catch is that installation and service mistakes introduce the very contaminants that shorten its life. Copper plating tops Ty's list of the most common findings: moisture combines with POE oil to form acid, which etches copper that then plates onto moving parts, thickening them and eventually causing hard starts that get mistaken for a "tired" compressor. They also trace how a shorted or seized compressor is usually the end result of an earlier root cause, not the cause itself. The two work through the major categories of contamination one by one: solid debris from unswept lines and copper shavings left behind during deburring; moisture, which requires a proper pressure test, deep vacuum, and decay test to remove, plus heat to actually drive water molecules out; and non-condensable gases like oxygen and nitrogen, which throw off pressure readings and, with flammable A2L refrigerants, introduce real fire risk. Ty shares a memorable story about a compressor shell that ripped open after being left pressurized with nitrogen, and both discuss the surprisingly common problem of "wet" nitrogen and poorly maintained recovery tanks. The conversation closes on flooded starts — a hazard Ty considers hugely overlooked — where migrated liquid refrigerant mixes with crankcase oil and violently flashes to vapor on startup, often shattering scroll plates. They cover practical prevention methods, including crankcase heaters, pump-down solenoids placed ahead of the metering device, and reduced refrigerant charges, before wrapping up with Ty's quick field technique for cutting the top off a failed compressor to get an on-the-spot diagnosis rather than waiting on a full teardown back at the shop. Topics Covered Why compressors fail from external contamination rather than simply "wearing out" Copper plating as the most frequently found problem inside failed compressors Solid contaminants: dirt, copper shavings, and proper deburring technique Moisture control: pressure testing, deep vacuum, decay testing, and heat-assisted evacuation Wet nitrogen and poorly maintained recovery tanks Oxygen and nitrogen contamination, including flammability risks with A2L refrigerants Flooded starts, crankcase heaters, and pump-down solenoids Superheat measured at the compressor versus at the evaporator outlet Ty's quick-cut technique for on-the-spot compressor diagnosis in the field   Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool. Purchase your tickets or learn more about the 8th Annual HVACR Training Symposium at https://hvacrschool.com/symposium. Subscribe to our podcast on your iPhone or Android. Subscribe to our YouTube channel. Check out our handy calculators here or on the HVAC School Mobile App for Apple and Android.

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